Case studies

How we help our clients achieve the best results

When it comes to Asset Performance Management, MaxGrip has been taking a leadership role for over twenty years, working for dozens of clients in a number of industries. Below you’ll find interesting case studies from various companies we helped within the Oil&Gas, Food&Beverages and Infra&Utilities industry: from smaller enterprises to world-leading multinationals. These case studies will give you an in-depth perspective on which solutions we came up with, and the results we helped our clients achieve.

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Quick wins and strategy outlined in a few days

APM Assessment

For asset-intensive companies with production facilities around the world, it can be difficult to determine how and where exactly to get started with Asset Performance Management. An APM Assessment quickly delivers clarity.

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Blueprint for all plants worldwide

Asset costs reduced through new maintenance framework

Maintenance optimization is the key to improving operations and the bottom line. MaxGrip delivered the building blocks for a new maintenance framework that will be the blueprint for all 65 plants worldwide.

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Global roll-out

We delivered a maintenance blueprint for all breweries

MaxGrip developed a strategic blueprint for the maintenance organisation, and a deployment model for the global roll-out to all breweries. Local digital bandwidth is set to make a switch from SAP to Maximo.

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REDUCING COSTS AND RISK

APM assessment takes a 360° view of gelatin production plant

Our APM Assessment gained valuable insights into maintenance maturity. We delivered a strategic location improvement plan and consequently a significant cost reduction and asset availability increase occurred.

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Maintenance Health Check and Optimization result in massive cost reduction

Impressive savings for LNG plant

MaxGrip performed a Maintenance & Integrity Build Health Check and made an optimization plan for an LNG plant. This saved thousands of man-hours worth over $ 1.75 million year on year.

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Heijmans to conduct predictive analytics on road damage data

Predictive Analytics

Heijmans Infrastructure division uses predictive analytics to extend lifespan of roads and lower costs.

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Asset data integrity

How we helped to enable maintenance outsourcing

To maintain a publicly owned Dutch lock complex for a period of five years, a construction firm asked MaxGrip to restore data integrity and close the gap between the asset documentation and the actual facilities.

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Future requirements

RAMS analysis secures safe and sound upgrade design

For a major upgrade of a Dutch lock complex, MaxGrip carried out a RAMS analysis (Reliability, Availability, Maintainability and Safety) to ensure that the designs meet all future operational requirements.

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Optimize maintenance strategy

How we helped save 10% on maintenance costs

European transmission system operator maintains the high-voltage grid and optimized its maintenance strategy with the help of MaxGrip and Optimizer+ software. The facts on asset integrity allow the company to save at least ten percent on maintenance, year on year.

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San Fransisco Public Utilities Commission

Realising a potential 25% savings by mitigating risks

Executing a risk analysis for a booster pump station along with the introduction of APM software, MaxGrip identified opportunities for significant maintenance cost reductions at the San Francisco Public Utilities Commission (SFPUC).

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Smart data management

BoM’s and Spares in a matter of months

MaxGrip’s commitment to get things done in the simplest manner made a big difference. Using our own database as a bridging tool, we were able to create the Bill of Materials (BoM’s) and Spares files for a new FPSO in a matter of months.

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Global Maintenance Excellence Program

75% time savings with deploying global maintenance standards

A tank storage provider asked MaxGrip to support the implementation of the company’s global maintenance excellence program that standardises and automates maintenance in all tank terminals.

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Save time and money

Maintenance & Integrity Build for newly acquired FPSO

When quickly incorporate a new Floating, Production, Storage and Offloading (FPSO) according to its own strict standards, MaxGrip saved time and money by optimizing all data on maintenance and integrity before the transfer from Maximo to SAP.

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Effective solutions

Cost control efforts save 10,000 man-hours every year

MaxGrip’s experience in Oil & Gas and good cooperation with the client, provided effective solutions for cost control and more condition-based maintenance, yielding a Hands on Tool Time reduction of 10,000 hours every year.

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Rapid EAM Deployment

Fast-track RCM study and EAM deployment in refinery expansion

For subcontractors, MaxGrip performed a Reliability Centered Maintenance (RCM) study for a major refinery expansion project. Speed was of the essence, and MaxGrip provided rapid EAM deployment.

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Mitigating risks

How we helped standardize asset management

A German Oil and Gas producer is expanding its asset base and activities. In two pilot projects, MaxGrip laid the foundations for global asset management by standardising the asset management and risk mitigation methods.

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Maximize asset availability

Tools & Data Program allows optimization

To support the business and operational processes, and maximize asset availability at optimal cost, MaxGrip helped to set up the Maintenance, Reliability and Turnarounds (MRTA) Tools & Data Program.

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Risk Based Maintenance proves effective and efficient

Proof of Concept shows results quickly

In order to stay attuned to end user needs and societal changes such as the energy transition, a utility company chose to run a Proof of Concept for Risk-Based Maintenance. This gained valuable insights quickly.

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RBI Assessment Saves Oil & Gas Producer $848k per Year

RBI Assessment Saves Oil and Gas Producer $848k per Year

MaxGrip reduced man-hours for inspection and maintenance from 81.000 hours to 18.000 hours – calculated over 12 years. The estimated cost reduction was $848K per year on man-hours alone for the upcoming 12 years.

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Quick wins and strategy outlined in a few days

APM Assessment

For asset-intensive companies with production facilities around the world, it can be difficult to determine how and where exactly to get started with Asset Performance Management. An APM Assessment quickly delivers clarity.

Read more